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| TRP |
Mar 13 2026, 04:20 PM
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#1
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Member ![]() ![]() Group: Members Posts: 240 Joined: 2-September 23 From: Morgan Hill, CA Member No.: 27,559 Region Association: None
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Hello Gang!
While the motor is out being rebuilt I figured I would look at the starter and alternator and replace what might need replacing. The starter has a cracked cap on the solenoid, so I've ordered a new starter, will be here Monday. I'll ship the core back and recoup some of that money. The alternator (Al75x) makes a funny noise when I spin it. It appears to be older possibly the original to the motor (82k miles), so I think I'm going to replace it while it's out. I ordered one from Pelican, they called to let me know that the one they had is sold and they didn't know when they would get more. Sierra Madre is out as well. Is this something I can just get from my FLAPS? I understand that it's doubtful that they will have on on the shelf, but is there any issue with going Oriley or Autozone? A Bosch Al75x should be universal, no? Any benefit/risk with going with the 70amp unit? Where is the voltage regulator on a 1975? is that hiding over on the relay board? Thanks! Ted |
| Ishley |
Mar 13 2026, 05:37 PM
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#2
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Member ![]() ![]() Group: Members Posts: 329 Joined: 4-October 21 From: Clarendon Hills Il Member No.: 25,957 Region Association: Upper MidWest
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I bought a 75 amp off ebay... ~$350. Works great... I have about 6K miles on it. Moved the pulley over and no core returned. I did replace the Regulator on my '72/4 after a year as my Voltage would jump around a bit. I have replaced my fog lights with driving lights and I have a small sub woofer. I also changed to a WOSP hi-torque starter from Pelican. All and all it seems to charge well. I'm guessing these are not really 75 amp. I remember someone had a post and said it tested lower.
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| fiacra |
Mar 13 2026, 05:41 PM
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#3
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Person.Woman.Man.Camera.TV. = MCI ![]() ![]() ![]() Group: Members Posts: 699 Joined: 1-March 19 From: East Bay Region - California Member No.: 22,920 Region Association: Northern California
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Hello Gang! While the motor is out being rebuilt I figured I would look at the starter and alternator and replace what might need replacing. The starter has a cracked cap on the solenoid, so I've ordered a new starter, will be here Monday. I'll ship the core back and recoup some of that money. The alternator (Al75x) makes a funny noise when I spin it. It appears to be older possibly the original to the motor (82k miles), so I think I'm going to replace it while it's out. I ordered one from Pelican, they called to let me know that the one they had is sold and they didn't know when they would get more. Sierra Madre is out as well. Is this something I can just get from my FLAPS? I understand that it's doubtful that they will have on on the shelf, but is there any issue with going Oriley or Autozone? A Bosch Al75x should be universal, no? Any benefit/risk with going with the 70amp unit? Where is the voltage regulator on a 1975? is that hiding over on the relay board? Thanks! Ted VR is on the relay board. If you have a good quality original alternator I would have it rebuilt. I would not get an alternator from your O'Rileys or Autozone. Just my two cents. It might be a bit of a drive for you but Alternators Unlimited on San Pablo Ave. in Berkeley is the go-to place around here for rebuilding an alternator. I would expect there is probably someone more local to you. Good luck. |
| TRP |
Mar 13 2026, 06:31 PM
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#4
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Member ![]() ![]() Group: Members Posts: 240 Joined: 2-September 23 From: Morgan Hill, CA Member No.: 27,559 Region Association: None
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I will give the shop out in Berkeley a call and ship one of these two alternators out to them, maybe both!
Thanks for the info. Ted |
| porschetub |
Mar 13 2026, 06:42 PM
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#5
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914 Guru ![]() ![]() ![]() ![]() ![]() Group: Members Posts: 5,040 Joined: 25-July 15 From: New Zealand Member No.: 18,995 Region Association: None |
Hello Gang! While the motor is out being rebuilt I figured I would look at the starter and alternator and replace what might need replacing. The starter has a cracked cap on the solenoid, so I've ordered a new starter, will be here Monday. I'll ship the core back and recoup some of that money. The alternator (Al75x) makes a funny noise when I spin it. It appears to be older possibly the original to the motor (82k miles), so I think I'm going to replace it while it's out. I ordered one from Pelican, they called to let me know that the one they had is sold and they didn't know when they would get more. Sierra Madre is out as well. Is this something I can just get from my FLAPS? I understand that it's doubtful that they will have on on the shelf, but is there any issue with going Oriley or Autozone? A Bosch Al75x should be universal, no? Any benefit/risk with going with the 70amp unit? Where is the voltage regulator on a 1975? is that hiding over on the relay board? Thanks! Ted I believe X in the part number denotes and exchange unit ,would suspect the original was most likely exchanged as a core for replacement ,the early exchange units were pretty good but newer on don't appear to be that great ,I have done my share of Bosch rebuilds on altenators ,the 55amp units are are a DIY job if only doing brushes and bearing ,when you need diode work in gets put done to a suitable shop . I believe the 75 amp unit fits with a change to vanagon unit which has and external cooling fan . Good luck. |
| brant |
Mar 13 2026, 06:43 PM
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#6
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914 Wizard ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() Group: Members Posts: 12,159 Joined: 30-December 02 From: Colorado Member No.: 47 Region Association: Rocky Mountains
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I have a couple rebuilds from the Berkeley shop if your in a hurry
Can sell one But sending cores and waiting is good advice |
| JeffBowlsby |
Mar 13 2026, 08:25 PM
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#7
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914 Wiring Harnesses & Beekeeper ![]() ![]() ![]() ![]() ![]() Group: Members Posts: 9,208 Joined: 7-January 03 From: San Ramon CA Member No.: 104 Region Association: None
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| TRP |
Mar 13 2026, 08:49 PM
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#8
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Member ![]() ![]() Group: Members Posts: 240 Joined: 2-September 23 From: Morgan Hill, CA Member No.: 27,559 Region Association: None
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Naturally... Thank you for the heads up. There is an old alternator / generator and starter repair shop in Gilroy, under 10 miles from my house. I will swing by there next week and see what they say. |
| MartyYeoman |
Mar 13 2026, 08:53 PM
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#9
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Senior Member ![]() ![]() ![]() Group: Members Posts: 1,545 Joined: 19-June 03 From: San Ramon, CA Member No.: 839 Region Association: Northern California
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If you're looking for a reputable rebuilder, might I suggest, talking to machine shops around your local general aviation airports. They're in the no mistakes business. You'll probably get sound advice there.
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