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| scrz914 |
Oct 27 2025, 11:04 AM
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#1
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Member ![]() ![]() Group: Members Posts: 438 Joined: 21-April 04 From: Santa Cruz, CA Member No.: 1,960 Region Association: Central California |
I have a recently rebuilt flat six engine that I’m going to install in my 914. I built a run stand so that I could do the initial break in and then address any other issues. Start up went well with the expected popping through the Weber IDAs and some backfires through the exhaust. Once warm it ran better. One of the first checks I did was to make sure all plugs were firing by using a temperature gun directed at the exhaust coming off each cylinder. This is where I discovered a huge disparity between the two banks. One side, 1,2,3 cylinders had readings over 500 degrees whereas 4,5,6 was a little over 100 degrees.
My first check was fuel pressure. 3 psi on both sides which is good. Then I sprayed brake cleaner around the manifolds. Good. When I sprayed points on the throttle shaft on 1,2,3 there was a noticeable change in idle. It became smoother and increased a little. My question: could a vacuum leak at the throttle shaft account for the high exhaust temperature? If so, what are my options? I don’t have much carburetor experience so any expert advice would be appreciated. Thanks all. |
| gereed75 |
Oct 27 2025, 11:24 AM
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#2
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Senior Member ![]() ![]() ![]() Group: Members Posts: 1,398 Joined: 19-March 13 From: Pittsburgh PA Member No.: 15,674 Region Association: North East States
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That seems like a huge disparity on an engine that is running even reasonably well
Be sure that you are measuring both sides at exactly the same distance from the cylinder head on both sides. EGT drops quickly in relation to distance from the cylinder head. Beyond that, the first thing I would check is carb float levels. High float levels on the cold cylinders will prevent any fuel from entering the carbs once the engine is running. |
| scrz914 |
Oct 27 2025, 11:38 AM
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#3
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Member ![]() ![]() Group: Members Posts: 438 Joined: 21-April 04 From: Santa Cruz, CA Member No.: 1,960 Region Association: Central California |
Beyond that, the first thing I would check is carb float levels. High float levels on the cold cylinders will prevent any fuel from entering the carbs once the engine is running. Interesting, I didn’t know that. I’ll check the float levels next. Regarding the temperature readings, i did use a 6 inch distance on all exhaust pipes. |
| scrz914 |
Oct 27 2025, 01:24 PM
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#4
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Member ![]() ![]() Group: Members Posts: 438 Joined: 21-April 04 From: Santa Cruz, CA Member No.: 1,960 Region Association: Central California |
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| emerygt350 |
Oct 27 2025, 02:01 PM
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#5
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Advanced Member ![]() ![]() ![]() ![]() Group: Members Posts: 3,352 Joined: 20-July 21 From: Upstate, NY Member No.: 25,740 Region Association: North East States |
Truthfully it should be titled "low temps on one side"....
It's a complete mess, no hope. I will recycle it for you. |
| 930cabman |
Oct 27 2025, 02:34 PM
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#6
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Advanced Member ![]() ![]() ![]() ![]() Group: Members Posts: 4,310 Joined: 12-November 20 From: Buffalo Member No.: 24,877 Region Association: North East States
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(IMG:style_emoticons/default/popcorn[1].gif)
yes, it appears to point to the carb, but seems odd all three on one bank |
| VaccaRabite |
Oct 27 2025, 02:35 PM
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#7
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En Garde! ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() Group: Admin Posts: 13,803 Joined: 15-December 03 From: Dallastown, PA Member No.: 1,435 Region Association: MidAtlantic Region
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Have you gone through the whole carb adjustment process?
Set best lean idle for each bore? I suspect you will find that the hot side is the side running the engine, and the cold side is just along for the ride. You need to take time to get a solid baseline for the idle speed and mix screws on each carb, let the engine get warm and then got find best lean idle. You will want a snail or some sort of carb balancing device to make sure each carb is drawing the same. This is also why your carbs are popping and backfiring - they are imbalanced. This is all standard first start stuff and nothing to be overly concerned about. Also GOOD ON YOU for taking the time to get this set on a run in stand. It makes all the balancing SO MUCH EASIER then reaching into the engine bay. Zach |
| scrz914 |
Oct 27 2025, 03:22 PM
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#8
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Member ![]() ![]() Group: Members Posts: 438 Joined: 21-April 04 From: Santa Cruz, CA Member No.: 1,960 Region Association: Central California |
It did seem to me that both sides could be extreme. 100 degrees on exhaust ports seemed low.
As far as the carb settings, I adjusted mixture screws 4 half turns out and idle screws 5 half turns in. Bypass adjustment screws all the way in. I probably should make sure there is spark on 4,5,6. |
| mb911 |
Oct 27 2025, 03:35 PM
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#9
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914 Guru ![]() ![]() ![]() ![]() ![]() Group: Members Posts: 7,665 Joined: 2-January 09 From: Burlington wi Member No.: 9,892 Region Association: Upper MidWest
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Cam timing is always my go too in this situation
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| fixer34 |
Oct 27 2025, 03:41 PM
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#10
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Senior Member ![]() ![]() ![]() Group: Members Posts: 1,351 Joined: 16-September 14 From: Chicago area Member No.: 17,908 Region Association: Upper MidWest
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It did seem to me that both sides could be extreme. 100 degrees on exhaust ports seemed low. As far as the carb settings, I adjusted mixture screws 4 half turns out and idle screws 5 half turns in. Bypass adjustment screws all the way in. I probably should make sure there is spark on 4,5,6. Is it possible you don't have the plug wires connected correctly/right order on the 4-5-6 bank? With a standard distributor setup it would be near impossible to have 1-2-3 working fine and 4-5-6 not getting spark. Or the cam timing on that side is way off. |
| scrz914 |
Oct 27 2025, 03:50 PM
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#11
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Member ![]() ![]() Group: Members Posts: 438 Joined: 21-April 04 From: Santa Cruz, CA Member No.: 1,960 Region Association: Central California |
It did seem to me that both sides could be extreme. 100 degrees on exhaust ports seemed low. As far as the carb settings, I adjusted mixture screws 4 half turns out and idle screws 5 half turns in. Bypass adjustment screws all the way in. I probably should make sure there is spark on 4,5,6. Is it possible you don't have the plug wires connected correctly/right order on the 4-5-6 bank? With a standard distributor setup it would be near impossible to have 1-2-3 working fine and 4-5-6 not getting spark. Or the cam timing on that side is way off. I don’t want to get ahead of myself but would a bad MSD unit cause one bank to not get spark? |
| 930cabman |
Oct 27 2025, 04:30 PM
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#12
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Advanced Member ![]() ![]() ![]() ![]() Group: Members Posts: 4,310 Joined: 12-November 20 From: Buffalo Member No.: 24,877 Region Association: North East States
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It did seem to me that both sides could be extreme. 100 degrees on exhaust ports seemed low. As far as the carb settings, I adjusted mixture screws 4 half turns out and idle screws 5 half turns in. Bypass adjustment screws all the way in. I probably should make sure there is spark on 4,5,6. Is it possible you don't have the plug wires connected correctly/right order on the 4-5-6 bank? With a standard distributor setup it would be near impossible to have 1-2-3 working fine and 4-5-6 not getting spark. Or the cam timing on that side is way off. I don’t want to get ahead of myself but would a bad MSD unit cause one bank to not get spark? seems unlikely |
| scrz914 |
Oct 27 2025, 04:33 PM
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#13
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Member ![]() ![]() Group: Members Posts: 438 Joined: 21-April 04 From: Santa Cruz, CA Member No.: 1,960 Region Association: Central California |
Always good to check the basics. I DID have 4 and 5 reversed. (IMG:style_emoticons/default/wacko.gif) BUT, I think I did that after I started troubleshooting the temp disparity. We’ll see tomorrow if I can make some progress. I’ll let you know.
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| Luke M |
Oct 27 2025, 05:43 PM
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#14
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Senior Member ![]() ![]() ![]() Group: Members Posts: 1,436 Joined: 8-February 05 From: WNY Member No.: 3,574 Region Association: North East States
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A far reach but did you install all of the cooling tins for the cylinders and behind the alt?
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| sixnotfour |
Oct 27 2025, 05:53 PM
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#15
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914 Wizard ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() Group: Members Posts: 11,008 Joined: 12-September 04 From: Life Elevated..planet UT. Member No.: 2,744 Region Association: Rocky Mountains
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TDC #1 valves loose, #4 valves tight.. is what you should have..
Cam timing.. right side is prob. loose at the wrong time .. |
| Root_Werks |
Oct 27 2025, 05:59 PM
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#16
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Village Idiot ![]() ![]() ![]() ![]() ![]() Group: Members Posts: 8,838 Joined: 25-May 04 From: About 5NM from Canada Member No.: 2,105 Region Association: Pacific Northwest
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TDC #1 valves loose, #4 valves tight.. is what you should have.. Cam timing.. right side is prob. loose at the wrong time .. (IMG:style_emoticons/default/agree.gif) I'm not an engine builder but recognize the symptoms. |
| brant |
Oct 27 2025, 06:05 PM
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#17
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914 Wizard ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() Group: Members Posts: 12,089 Joined: 30-December 02 From: Colorado Member No.: 47 Region Association: Rocky Mountains
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Agree with jeff and all
Not working one bank Spark Fuel Timing |
| scrz914 |
Oct 27 2025, 06:06 PM
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#18
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Member ![]() ![]() Group: Members Posts: 438 Joined: 21-April 04 From: Santa Cruz, CA Member No.: 1,960 Region Association: Central California |
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| scrz914 |
Oct 27 2025, 06:23 PM
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#19
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Member ![]() ![]() Group: Members Posts: 438 Joined: 21-April 04 From: Santa Cruz, CA Member No.: 1,960 Region Association: Central California |
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| sixnotfour |
Oct 27 2025, 06:33 PM
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#20
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914 Wizard ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() ![]() Group: Members Posts: 11,008 Joined: 12-September 04 From: Life Elevated..planet UT. Member No.: 2,744 Region Association: Rocky Mountains
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turn engine TDC #1 ...hold right carb, wide open, Should blow back at you 100%...Likewise left carb, wide open, Air should bypass some and able to near at tailpipe...
Cams correctly timed in theory.. If both blow back 100%,, the 456 cam is out of time.. |
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